Dispersion Kneader

We are the leading manufacturer of Dispersion kneader. These kneaders are versatile and can operate at high temperatures. They are made using cutting edge technology and under the shelter of experts which have bestowed their rich experiences. These machines are used in wide range of industries like food, chemical, pharmaceutical, plastic and mineral.

"UTTAM" Offers complete series of FULLY HYDRAULICALLY OPERATED (NO AIR COMPRESSOR REQUIRED) AND PNEUMATICALLY OPERATED DISPERSION KNEADERS from 25 To 150 Liters Production model in Front Feed and front discharge type with hard faced and chrome platted Rotors for long life.

Dispersion Kneaders Superior by design
A dispersion kneader superior by design, engineering and construction represents an advanced class of kneaders in India.

"UTTAM" Dispersion Kneader has proved a big boon to several medium and large rubber industries. Incorporating world-class technological features, it symbolizes techno-economic success among Indian Kneaders, by giving higher outputs, through perfect process control. Dispersion Mixer can be employed in a wide range of material mixing, ranging from low viscosity adhesives to high viscosity rubber.

With simple operation and easy cleaning, it gives its best even when the operator's skill and experience are limited.

Combination with Sheeting Mill
Several kneaders have been supplied with appropriate "UTTAM" Sheeting Mill through a skip conveyor.

Major Construction Details
From the past experience of more than 20 years in the line of Dispersion Kneaders, 'UTTAM' make Mixing Chamber, Sideboards and Pressure Lid are fabricated from a SINGLE PLATE PRIME TESTED MATERIAL and not made of single piece steel casting like other manufacturers do. As there are too many Blowholes/ Pinholes on each side of the piece which are removed by welding and grinding of each and every hole. Further these Blowholes/ Pinholes pieces are jacketed by welding again for cooling/ heating purpose. This further increases the chances of leakage and makes its quality very poor and THUS EFFECTS THE TROUBLE FREE WORKING of the machine and hence has a lesser life than 'UTTAM' make Dispersion Kneaders.

» MIXING CHAMBER :Single piece Alloy steel chamber duly finished, hard faced, hard chrome platted and jacketed for water cooling or heating.
» SIDE BOARD : Single piece Alloy steel side boards. Ensuring side clearance for longer life of rotor edges. Sideboards are duly machined finished, hard chrome platted and jacketed for cooling or heating.
» PRESSURE LID: Single piece Alloy steel of rigid thickness, duly machined finished hard chrome platted and jacketed for cooling or heating.
» ROTORS : Single piece Alloy steel and designed for effective temperature control. Rotor Blades duly hard faced with Stealite welding process to give wear resistance surface and hard chrome platted.
» TITLING : Discharge of material by Hydraulic tilting system. This tilting system provides TROUBLE FREE WORKING of the machine. As there is NO Wear & Tear of the gears like in the machines where Worm gear System is used for tilting chamber OR Breakage of the screw and nuts like in the machines where screw and nut system is used for tilting chamber.

Hot Feed Rubber Extruders

"UTTAM" make Hot Feed Rubber Extruder Machines is most suitable to produce various rubber sections or shapes, out of warm Rubber or Rubber Compounds, the machine is used in manufacturing of Rubber Tubes, Strip Sheets, Tyre Tread, Rubber Hoses, Angles, Channels, etc.

Major Construction Details:
» Barrel:Heavy duty M.S. Seamless tube steel fabricated and machined to close tolerance. The Barrel is double jacketed for water cooling or steam heating and tested hydraulically to ensure against any leakage before dispatch.
» Screw:Screw made of EN  41B Nitrated hardened and Grinded surface having hardness of 58 ~ 59 RC appx. with arrangement for cooling/ Heating. Screw is designed having special profile to work at maximum efficiency at lower operating cost.
» Sleeves:High wear resistant EN  41B Nitrated hardened sleeve, having hardness of 58 ~ 59 RC appx.
» Bearing Housing :Bearing housing is made out of Steel Casting machined finished and fitted with heavy duty thrust taper roller Bearings on both ends to ensure against any deflection and tolerate heavy extrusion load.
» Die-Head: Heavy Duty steel fabricated Die Head designed with internal threaded for easy fixing of user Die. Die head without mould.

Range of Heads:
Tread Head : For Extruding Tyre Treads
Straight Head : For Extruding Rubber Tubes, Strip Sheets, Rods , Angles, etc.
Cross Head : For Second coating of pre-extruded section like Hoses, Profile,etc.
Strainer Head : For filtering the compounds

» Drives :Constant Speed or Variable speed as per specific requirement.

» Reduction Gearbox: Worm Reduction Gearbox of Greaves / Shanti make or Uttam make Heavy Duty Helical Reduction gearbox with hollowed shaft with Thrust bearing housing Direct coupled to gearbox output shaft.

» Base Frame: Common base frame heavy duty, Steel fabricated accurately machined on which whole machine with Gearbox and motor are fitted. No deep foundations are required.

Nitrated Hard Extruders

Rubber Bale Cutters

"UTTAM" offers hydraulically operated Rubber Bale Cutter to cut natural or synthetic rubber bales in pieces for further processing in Mixing Mill, Kneader and Banbury.

Inquires are also solicited as per customer specification.

"UTTAM" offers Pillar Type Cross Cut Rubber Bale Cutter with Cross Blade to cut natural or synthetic rubber bales in pieces for further processing in Kneader/ Internal Mixer.

Inquires are also solicited as per customer specification.

Rubber Strainers

"UTTAM" make Hot Feed Rubber Extruder Machines is most suitable to produce various rubber sections or shapes, out of warm Rubber or Rubber Compounds, the machine is used in manufacturing of Rubber Tubes, Strip Sheets, Tyre Tread, Rubber Hoses, Angles, Channels, etc.

Major Construction Details:
» Barrel : Heavy duty M.S. Seamless tube steel fabricated and machined to close tolerance. The Barrel is double jacketed for water cooling or steam heating and tested hydraulically to ensure against any leakage before dispatch.
» Screw :Screw made of EN  41B Nitrated hardened and Grinded surface having hardness of 58 ~ 59 RC appx. with arrangement for cooling/ Heating. Screw is designed having special profile to work at maximum efficiency at lower operating cost.
» Sleeves :High wear resistant EN  41B Nitrated hardened sleeve, having hardness of 58 ~ 59 RC appx.
» Bearing Housing :Bearing housing is made out of Steel Casting machined finished and fitted with heavy duty thrust taper roller Bearings on both ends to ensure against any deflection and tolerate heavy extrusion load.
» Die-Head : Constant Speed or Variable speed as per specific requirement.

» Range of Heads :
» Tread Head : For Extruding Tyre Treads
» Straight Head : For Extruding Rubber Tubes, Strip Sheets, Rods , Angles, etc.
» Cross Head : For Second coating of pre-extruded section like Hoses, Profile,etc.
» Strainer Head : For filtering the compounds

» Drives :Constant Speed or Variable speed as per specific requirement.

» Reduction Gearbox: Worm Reduction Gearbox of Greaves / Shanti make or Uttam make Heavy Duty Helical Reduction gearbox with hollowed shaft with Thrust bearing housing Direct coupled to gearbox output shaft.

» Base Frame: Common base frame heavy duty, Steel fabricated accurately machined on which whole machine with Gearbox and motor are fitted. No deep foundations are required.

Nitrated Hard Extruders