Bull Gear Drive Rubber Mixing Mill
"UTTAM" make Bull Gear Drive Rubber Mixing Mill with
bushes / roller bearings
- Constructional Details
|
| Model |
Chilled Rolls Barrel Dimensions |
Capacity Per Batch |
Required Motor |
| Dia |
Length |
Mastication |
Mixing |
HP |
| URM-BGD/W-1 |
8 |
18 |
1.5
kg |
4
kg |
10 |
| URM-BGD/W-2 |
10" |
24 |
4
kg |
8
kg |
20 |
| URM-BGD/W-3 |
12" |
30" |
9
kg |
20
kg |
30 |
| URM-BGD/W–4 |
14" |
36" |
14
kg |
30
kg |
40 |
| URM-BGD/W–5 |
16" |
42" |
18
kg |
40
kg |
60 |
| URM-BGD/W-6 |
18 |
48" |
27
kg |
60
kg |
75 |
| URM-BGD/W–7 |
22" |
60" |
50
kg |
90
kg |
125 |
|
|
Major Constructional
Details :
Rolls : Chilled Cast Iron rolls with surface hardness 510 ~ 550 BHN.
The Rolls are mirror finished & polished, duly grinded and are hollowed
for cooling or heating
Stands & Apron : Heavy Duty Steel Casting.
Bed : Common bed construction, Steel Beams/ Channels and MS plate
fabricated.
Journal Bearing Housing : Steel Casting Housing fitted with Anti
Friction Roller Bearings or Phosphorous Bronze bush Bearing switch line in
Brass Housing.
Lubrication : Manual / Motorized Grease pump for lubrication of Anti
Friction Roller Bearings fitted in dust sealed housing and Force-feed
lubrication motorized pump for recirculation of oil in brass bushes.
Roll Clearance Adjusting Unit : NIP adjustment at two roller ends is
done manually using two separate screws attached to the brass housing body.
Roll Cooling: Through universal funnel type drop tray System for
water circulation and roll cooling.
Gearbox : Worm reduction gearbox, Greaves / Shanti Make.
Uni Drive Rubber Mixing Mill with Bush Bearings
"UTTAM" make Uni Drive Rubber Mixing Mill with Bush
Bearings with Helical Gearbox of Greaves / Shanti. Designs of these
machines are UPTO 10% to 12% Power Saving compared to Conventional
Mills. |
Uni Drive Rubber Mixing Mill
with Anti Friction Roller Bearings
"UTTAM" make Uni Drive Rubber Mixing Mill with Anti
Friction Roller Bearings with Helical Gearbox of Greaves / Shanti. These
designs are UPTO 25% to 30% Power Saving as compared to Conventional
Mills.
- Salient Features
- Constructional Details
|
Major Constructional
Details :
Rolls : Chilled Cast Iron rolls with surface hardness 510 ~ 550 BHN.
The Rolls are mirror finished & polished, duly grinded and are hollowed
for cooling or heating
Stands & Apron : Heavy Duty Steel Casting.
Bed : Common bed construction, Steel Beams/ Channels and MS plate
fabricated.
Journal Bearing Housing : Steel Casting Housing fitted with Anti
Friction Roller Bearings.
Lubrication : Manual / Motorized Grease lubrication pump for Anti
Friction Roller Bearings fitted in dust sealed housing.
Electric Control Panel : Star Delta Electric operating panel with
Auto Reversing, Forward, Voltmeter, Ammeter arrangement.
Roll Clearance Adjusting Unit : NThrough worm and worm gear drive
clutch rod for Parallel sheeting hand wheels to close the NIP from One point
only.
Roll Cooling: Universal Rotary joints with inner Spray pipes with
Hoses and Headers.
Gearbox : Helical Reduction Gearbox Shanti /Greaves make. Direct
coupled with Rear roll and motor with Gear coupling.
|
|
| Model |
Chilled Rolls Barrel Dimensions |
Capacity Per Batch |
Required
Motor |
Weight
Approx. |
| Dia |
Length |
Mastication |
Mixing |
HP |
KG |
| URM-UDM/G-1 |
10" |
24" |
4 kg |
8 kg |
15 |
3200 |
| URM-UDM/G-2 |
12" |
30" |
9 kg |
20 kg |
25 |
5200 |
| URM-UDM/G-3 |
14" |
36" |
14 kg |
30 kg |
30 |
6700 |
| URM-UDM/G-4 |
16" |
42" |
18 kg |
40 kg |
50 |
9000 |
| URM-UDM/G-5 |
18" |
48" |
27 kg |
60 kg |
60 |
13000 |
| URM-UDM/G-6 |
22" |
60" |
50 kg |
90 kg |
100 |
21000 |
| URM-UDM/G-7 |
24" |
72" |
65 kg |
120 kg |
150 |
25000 |
| URM-UDM/G-8 |
26" |
84" |
80 kg |
160 kg |
200 |
35000 |
Salient Features :
1. Superior Mixing Performance.
2. Low Operating Cost with High Productivity.
3. Compact Construction, maximum Floor Utilization.
4. Latest Technology Update, Meets Current World Standards.
5. Maintenance Free.
6. Reliable and Experienced Service Back Up.
7. Easy to Install & Ready to Run.
8. No continuous Lubrication hence heavy saving on lubrication cost, wear &
tear and maintenance.
9. Auto reversing electric Panel.
10. Simple & easy maintenance.
Major Constructional
Details :
Rolls : Made of Chilled Cast Iron rollers with surface hardness
480/520 BHN. The rolls are cooled by water or heated by steam inside.
Stands & Apron : Steel Fabricated.
Bed : Common bed construction, Single Steel Gudder and steel
bedplate fabricated.
Journal Bearing : The Housing is made of EN-8 steel forging with
Anti Friction roller Bearing.
Lubrication of Journal Bearing : Manual Grease pump for lubrication
of Anti Friction Roller Bearings in dust sealed housing.
Electric Control Panel : Star Delta Electric operating panel with
Auto Reversing, Forward, Voltmeter, Ammeter arrangement.
Roll Clearance Adjusting Unit :Through worm and worm gear drive
clutch rod for Parallel sheeting hand wheels to close the NIP from One point
only.
Helical Reduction Gear Box : Helical Reduction Gear Box
Shanti/Greaves make which is driven by the motor through a flexible coupling
available in the market.
Uni Drive Rubber Mixing Mill
"UTTAM"make Uni Drive Rubber Mixing Mill with Anti
Friction Roller Bearings with "UTTAM" make Gearbox. Designs
are UPTO 30% Power Saving as compared to Conventional Mills.
- Salient Features
- Constructional Details
|
| Model |
Chilled Rolls Barrel Dimensions |
Capacity Per Batch |
Required
Motor |
Weight
Approx. |
| Dia |
Length |
Mastication |
Mixing |
HP |
KG |
| URM-AFB-1 |
10" |
24" |
4
kg |
8
kg |
15 |
3200 |
| URM-AFB-2 |
12" |
30" |
9
kg |
20
kg |
25
|
5200 |
| URM-AFB-3 |
14" |
36" |
14
kg |
30
kg |
30
|
6700 |
| URM-AFB-4 |
16" |
42" |
18
kg |
40
kg |
50
|
9000 |
| URM-AFB-5 |
18" |
48" |
27
kg |
60
kg |
60 |
13000 |
| URM-AFB-6 |
22" |
60" |
50
kg |
90
kg |
100
|
21000 |
| URM-AFB-7 |
24" |
72" |
65
kg |
120
kg |
150 |
25000 |
| URM-AFB-8 |
26" |
84" |
80
kg |
160
kg |
180 |
35000 |
|
|
Salient Features :
1. Superior Mixing Performance.
2. Low Operating Cost with High Productivity.
3. Compact Construction, maximum Floor Utilization.
4. Latest Technology Update, Meets Current World Standards.
5. Maintenance Free.
6. Reliable and Experienced Service Back Up.
7. Easy to Install & Ready to Run.
8. No continuous Lubrication hence heavy saving on lubrication cost, wear &
tear and maintenance.
9. Auto reversing electric Panel.
10. Simple & easy maintenance.
Major Constructional
Details :
Rolls : Made of Chilled Cast Iron rollers with surface hardness
480/520 BHN. The rolls are cooled by water or heated by steam inside.
Stands & Apron : Steel Fabricated.
Bed : Common bed construction, Single Steel Gudder and steel
bedplate fabricated.
Journal Bearing : The Housing is made of EN-8 steel forging Material
with Anti Friction roller Bearing.
Lubrication of Journal Bearing : Manual Grease Pump in Dust sealed
housing of Anti Friction Bearings.
Electric Panel :Star Delta Electric operating panel with Auto
Reversing, Forward, Voltmeter, Ammeter arrangement.
Roll Clearance Adjusting Unit : Through worm and worm gear drive
clutch rod for Parallel sheeting hand wheels to close the NIP from One point
only.
Helical Reduction Gear Box : Helical Reduction Gear Box "UTTAM"
make. Being totally enclosed, the gearbox is lubricated by Self Splashing.
Gears are made of EN Series forged steel.
Laboratory Rubber Mixing Mill :
|
| Model |
Chilled Rolls Barrel
Dimensions |
Capacity Per Batch |
Required Motor |
| Dia |
Length |
Mastication |
Mixing |
HP |
| URM-LMM |
6 |
16 |
0.8 kg |
2 kg |
7.5 |
|
 |
Major Constructional
Details :
Rolls : Chilled Cast Iron rolls with surface hardness 510 ~ 550 BHN.
The Rolls are mirror finished & polished, duly grinded and are hollowed
for cooling or heating.
Stands & Apron : Heavy Duty Steel Casting.
Bed : Common bed construction, Steel Channel and MS plate
fabricated.
Journal Bearing Housing : Steel Casting Housing fitted with Anti
Friction Roller Bearings.
Lubrication : Manual / Motorized Grease lubrication pump for Anti
Friction Roller Bearings fitted in dust sealed housing.
Electric Control Panel : Star Delta Electric operating panel with
Auto Reversing, Forward, Voltmeter, Ammeter arrangement.
Roll Clearance Adjusting Unit : NIP adjustment at two roller ends is
done manually using two separate screws attached to the brass housing body.
Roll Cooling: Universal Rotary joints with inner Spray pipes with
Hoses and Headers.
Gearbox : Worm reduction gearbox, Greaves / Shanti Make.
Electric Panel : Star Delta Electric operating panel with Auto
Reversing, Forward, Voltmeter, Ammeter arrangement.
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Use)